Space Optics
Precision Optical Manufacturing

Manufacturing Services

At Optikos, manufacturing is more than assembly — it’s a core competency built on engineered precision, continuous improvement, and deep optical expertise. From initial prototypes and pilot runs to production volumes in the tens of thousands, our state-of-the-art facilities and experienced team help innovators bring their optical systems to market with quality, efficiency, and control.

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Manufacturing Excellence

Manufacturing That Scales With You

Manufacturing needs evolve over a product’s lifecycle, from group builds and pilot runs to full production ramps. Our team is structured to support you at every phase.

Design transition

Seamlessly moving your design from model and prototype to production.

  • Expert guidance on development 

  • Integrated metrology and QA

  • Compliance verification

  • Cost reduction strategies

Precision Assembly

High-precision assembly services for complex optical systems with sub-micron accuracy requirements.
  • Clean room assembly
  • Automated alignment
  • Quality verification
  • Environmental testing

Volume scaling

Rapid prototyping services to validate designs and accelerate time-to-market for optical products.
  • 3D printed housings
  • Quick-turn fabrication
  • Performance validation
  • Design iteration

Manufacturing Support

End-to-end manufacturing support from design for manufacturability to production scaling.
  • DFM optimization
  • Supply chain management
  • Quality systems
  • Production scaling

Cost-Efficient Production

Minimizing material costs and touch time without compromising quality

  • Lean manufacturing 

  • Efficient supply chain

  • Faster Builds

  • Fewer defect

Alignment as a Service

Build lenses with very demanding performance requirements.

  • Control decenter and airgap

  • Increase throughput

  • Mechanical & active alignment

  • Visible & infrared lens assemblies

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Advanced Technologies

Why You'll Like Us On Your Team

Our Massachusetts-based team of experts are redefining what can be done through high-performing optics. When we say we deliver comprehensive optical solutions, we mean it:

Laser Systems

Imaging Optics

Fiber Optics

Beam Shaping

Spectroscopy

Interferometry

Adaptive Optics

UV/IR Systems

Medical Devices

Defense Systems

Aerospace Optics

Industrial Automation

Key Achievements
  • Sub-micron precision assembly capabilities
    Industry-leading alignment accuracy for critical applications
  • Advanced metrology and testing
    Comprehensive validation using state-of-the-art equipment
  • Custom automation solutions
    Proprietary assembly and testing automation systems
Industry Applications

Serving Diverse Industries Worldwide

Our optical engineering expertise spans multiple industries, delivering solutions that meet the unique challenges of each sector.
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Medical & Life Sciences

Precision optics for diagnostic equipment, surgical instruments, and research devices.
Key Achievements
  • Endoscopic systems
  • Laser therapy devices
  • Microscopy solutions
  • Diagnostic imaging
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Defense & Aerospace

Ruggedized optical systems for mission-critical applications in extreme environments.
Key Achievements
  • Targeting systems
  • Surveillance optics
  • Navigation instruments
  • Communication links
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Industrial Automation

High-speed optical solutions for manufacturing, inspection, and quality control.
Key Achievements
  • Machine vision
  • Laser processing
  • Metrology systems
  • Barcode scanning
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Scientific Research

Custom optical instruments for cutting-edge research and experimental applications.
Key Achievements
  • Spectroscopy
  • Interferometry
  • Particle analysis
  • Beam diagnostics
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Telecommunications

Fiber optic components and systems for high-speed data transmission networks.
Key Achievements
  • Fiber coupling
  • Beam splitters
  • Wavelength filters
  • Optical amplifiers
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Consumer Electronics

Miniaturized optical assemblies for smartphones, cameras, and AR/VR devices.
Key Achievements
  • Camera modules
  • Display optics
  • Sensor systems
  • Projection systems


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Support Available

What We've Been Working On

tube lens in active alignment machine
Advanced Lens Alignment

Utilizing Opto Align, the premiere manufacturer of alignment tables

Read the Study
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Electro-Optical Guidance Systems
Ultra-precision optics for deep space observation missions
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dna double helix
Genomics Technology

From lab-made to manufacturing-ready.

Read the Study
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AR Display Optics
Miniaturized projection systems for next-gen AR devices
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Client Testimonials

What Our Partners Say

Don't just take our word for it. Here's what industry leaders say about working with Optikos.
  • "Optikos delivered an optical assembly that exceeded our performance requirements by 30%. Their engineering expertise and attention to detail were exceptional."
    DSC
    Dr. Sarah Chen
    Chief Technology Officer
    MedTech Innovations
    Medical Devices
  • "The precision and reliability of Optikos' optical systems have been crucial to our mission success. They understand the critical nature of aerospace applications."
    MR
    Michael Rodriguez
    Senior Optical Engineer
    Aerospace Defense Corp
    Defense & Aerospace
  • "Working with Optikos feels like having an extension of our own engineering team. Their collaborative approach and deep expertise make complex projects achievable."
    JP
    Jennifer Park
    VP of Engineering
    Quantum Research Labs
    Scientific Research
  • "From concept to production, Optikos guided us through every step. Their ability to solve complex optical challenges while meeting tight deadlines is unmatched."
    DT
    David Thompson
    Product Development Manager
    Advanced Manufacturing Systems
    Industrial Automation
    Why Choose Optikos

    A Flexible Resource

    Optikos provides agile and scalable manufacturing services for complex optical and opto-mechanical assemblies across industries such as medical devices, diagnostics, defense, aerospace, life sciences, and consumer imaging. With a robust engineering foundation built into every stage of production, we help you streamline build-to-print readiness, reduce manufacturing cycle times, and produce units that meet stringent performance and quality standards.

    Our expanded manufacturing facility in Wakefield, Massachusetts includes dedicated cleanrooms, laminar flow stations, micron-level alignment capabilities, and integrated in-house metrology — all designed to support builds from small pilot runs to recurring production scaling into tens of thousands of units. This is supported by our modular manufacturing floor, enabling fast reconfiguration for unique build requirements. 

    And with integrated metrology and testing, quality is engineered into production. Our LensCheck®, OpTest®, and other metrology systems are used inline to verify performance at every critical stage, minimizing rework and maintaining consistent output that conforms to customer specifications.

    Certifications & Standards
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    ISO 9001
    Quality Management
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    ISO 14001

    Environmental
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    ITAR

    Defense Compliant
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    FDA
    Medical Devices

    Ready to Manufacture With Confidence?

    Our experts are ready to help you navigate from prototype to production excellence.

    Phone Support

    Speak directly with our engineering team
    Mon-Fri, 8AM-6PM EST

    Email Inquiries

    Detailed technical discussions
    Response within 24 hours

    Visit Our Facility

    Tour our engineering and manufacturing center
    By appointment only

    What Happens Next?

    01
    Initial Consultation
    Discuss your requirements and technical specifications
    02
    Technical Proposal
    Receive detailed engineering solution and timeline
    03
    Project Execution
    Begin development with regular progress updates